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Precision-V Aviation Maintenance Cleaner
N-Propyl Bromide (nPB), Trichloroethylene (TCE) and Perchloroethylene (Perc) are highly toxic chemicals commonly used in degreasers to provide cleaning performance in a nonflammable formula. There are documented court cases where workers suffered major health effects when exposed to high levels of these chemicals. Workers reported headaches, dizziness, and even loss of full body control. There are also possible links to reproductive problems and cancer. All of this has caused maintenance facilities to reconsider their solvent choices, especially with manual cleaning when exposure tends to be higher.
Rigid plastics like ABS, polycarbonate (trade name Lexan), and acrylic materials like Plexiglass can be very sensitive to harsh solvents like toluene, xylene, and acetone. Alcohol and hydrocarbon based solvents tend to be better on sensitive plastics. Rubber, silicone or other seals or gaskets made of elastomeric (soft) materials can have a tendency to swell or shrink with exposure to harsh solvents. After the solvent flashes off, they may spring back to their original dimensions, or be permanently changed, impacting the effectiveness of the seal. Polyester or Teflon based gasketing materials are less prone to this type of damage from harsh solvents.
A degreaser is a cleaner designed to remove grease, oils, cutting fluids, corrosion inhibitors, handling soils, finger prints, and other contamination common in assembly, stamping, other types of metal fabrication, refineries, motor repair, airplane hangars, and many other applications. Degreasers go by a number of different names, including precision cleaner, maintenance cleaner, and specific for automotive repair, carb cleaner, brake cleaner. The objective for a degreaser is to remove the offending soil quickly, avoiding as much wiping and scrubbing as possible. Degreasing solvents are commonly packaged as an aerosol for convenience. Aerosols have the added advantage of providing a forceful spray that creates agitation and to penetrate all the crevices of the part.
Dielectric strength is defined as the maximum electric field that the material can withstand under ideal conditions without breaking down. Breaking down in this sense is described as a failure of insulating properties, where the electricity breaks free of the conductors and burns a path through the weakest area of the insulating materials. And, it’s not a breakdown over time. As soon as there is enough free electricity it will immediately or, in a nanosecond, discharge through the insulating material. If it doesn’t discharge through, it’s going to severely degrade it to the point it is of no insulating use. So you want a cleaner with high dielectric strength because you want it to clean without conducting. Remember, certain soils such as carbon are effective conductors of electricity, and both the combination of the conductivity of the soil and cleaning solution need to be taken into consideration. You want the cleaner to act as an insulator to protect you while you are using it. It seems basic, but it should clean an energized surface, not conduct electricity back to you or to your insulating material and it should not corrupt or attack the circuit you are cleaning. When selecting a contact cleaner, look for dielectric strength in the product specifications. The higher the number the better, and you want to avoid spraying energized contacts with anything below 30 kV (30,000 volts).